BLOW MOLD TOOLING PREPRESS
Extrusion Blow Molding Pinch-Off & Mold Split DXF Guide
In extrusion blow molding (EBM) of bottles and hollow plastic packaging, the bottom pinch-off land welds the molten tubular parison closed while severing excess flash. Proper pinch knife geometry is critical to achieve high drop-impact weld strength without bottom seam leaks.
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1. Pinch-Off Land Hydrodynamics & Seam Weld Integrity
When mold halves clamp shut, the pinch land ($W_p \approx 0.8 \times t_{\text{wall}}$) forces molten polymer molecules to interdiffuse across the parting line while squeezing excess plastic into the flash relief pocket. A $30^\circ - 45^\circ$ relief angle prevents excessive hydraulic backpressure during press closure.
2. Engineering Specifications & Tolerances
| Polymer Resin | Typical Die Swell | Max Safe BUR | Mold Material |
|---|---|---|---|
| HDPE Blow Grade | 1.45 – 1.55x | 3.5 : 1 | QC-10 Aluminum / Beryllium Copper |
| Random Copolymer PP | 1.30 – 1.40x | 3.0 : 1 | 7075-T651 Aluminum |
| LDPE Flexible | 1.60 – 1.70x | 4.0 : 1 | Alumec 89 Aluminum |
| Rigid PVC | 1.10 – 1.20x | 2.5 : 1 | 420 Stainless Steel |
3. CNC Blow Mold Cavity DXF Prepress Rules
- Dam & Pinch Steel Inserts: Incorporate hardened Ampco 940 beryllium copper or A2 tool steel pinch-off inserts in the mold bottom for long production life.
- Parting Line Venting: Machine micro-vent grooves 0.025mm deep x 6.0mm wide every 25mm along the parting line to exhaust trapped cavity air.
- Shrinkage Scaling Factor: Scale CAD cavity vectors by +1.8% to +2.5% for HDPE and +1.5% to +1.8% for PP along volumetric shrinkage vectors.
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