ROLL-TO-ROLL (R2R) CONVERTING & FLEXIBLE ELECTRONICS

Roll-to-Roll Rotary Die-Cutting & Flexible Circuit Calculator

Compute cylinder repeat circumference distortion scaling, blade bevel geometries (60°/75°/90°), cavity air-ejection clearances, and web tension elongation for flexible printed circuits (FPC) and label converting.

1. Magnetic Cylinder & Repeat Sizing

Cylinder Repeat Circumference (Ccyl) [mm]

Standard 15-inch / 120-tooth repeat cylinder = 381.0 mm.

Flexible Magnetic Die Plate Thickness (Tdie) [mm]

2. Web Substrate & Blade Profile

Substrate Material & Stack

Blade Bevel Angle Style

Nominal Flat Part Length (Lpart) [mm]

Target finished component length in web direction.

Rotary Die Vector Pre-Distortion Output

Cylinder Stretch Factor

99.04 %

CAM scale in feed direction

Pre-Distorted Length

49.52 mm

Compensated CAD vector length

Min Cavity Ejection Gap

1.20 mm

Foam / air pin clearance

Blade Tip Height (h)

0.48 mm

Etched relief depth

Rotary CAM Toolpath Transformation:

                            L_CAM = 50.00 × 0.9904 = 49.52 mm (-0.48 mm compensation)
                        

Pre-Compensated Rotary Vector Artwork

SpotItLive applies exact pitch-gear stretch formulas and kiss-cut / through-cut layer tags for magnetic cylinder tooling manufacturers.

Order Rotary Vector Pack (29 DKK)