Foundry Tooling & Die Design

High-Pressure Die Casting (HPDC) Gate Velocity & PQ² Calculator

Determine optimal cavity fill time ($t_f$), critical gate velocity ($v_g$), ingate area ($A_g$), and $PQ^2$ operating window matching for aluminum, magnesium, and zinc die casting dies.

Casting Parameters & Machine Inputs

Total net weight of metal entering the die cavity and overflow wells.
Average critical wall thickness governing thermal freezing time.
Average operating temperature of H13 tool steel die surface.
Ingate entry velocity (Al: 35–55 m/s, Mg: 45–80 m/s, Zn: 30–45 m/s).
Diameter of shot sleeve cold-chamber plunger tip.

Calculated Gating & PQ² Metrics

Max Cavity Fill Time ($t_f$)
0 ms
Required Ingate Area ($A_g$)
0 mm²
Runner Cross-Section
0 mm²
Fast Shot Plunger Speed
0.0 m/s

PQ² Machine Operating Window & Ingate Layout

Volumetric Flow Rate $Q$: 0.0 L/s Metal Pressure $P_m$: 0.0 MPa

Convert CAD Vector Gating for Tool & Die CNC

Transform 2D gating diagrams and runner cross-sections into verified 1:1 DXF cutpaths for CNC graphite electrode and H13 die cavity milling.

Convert Vector Files Now